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Mold Coatings for Release & Protection
Permanent mold coating is one of the operational parameters of the casting process that is often overlooked or misunderstood.
Coatings are necessary to provide 3 basic functions
- Act as a protective barrier between the mold and the casting to prevent mold erosion and wear
- Some degree of control over the solidification rate and direction
- Ensure the cast metal can be easily released from the mold as a barrier between the mold and the casting
There are different types of coatings, including release coatings that help with the mold release (often containing graphite for its lubricative properties) and insulative coatings that control heat flow (with varying refractory materials like vermiculite, bentonite, or graphite affecting their properties).
Read the full article for surface preparation, methods of application, and conditions under which coatings should be applied.
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Maximize Savings with Remanufactured Machines
Talk to an expert at Metalcasting Congress
Booth 754
Remanufactured 3HS Tilt Pour Machines (6 in Stock)
All wear parts are new!
This low-maintenance, rugged, and dependable Gravity Die Casting Machine stands out with:
- 58,900 lbs. clamping pressure and 4,000 lbs. max mold weight
- Max mold size of 36 x 38 in.
- Twin cushioned tilt cylinders for smooth operation
- Twin ram cylinders for safety, balance, and extra holding pressure
- Hydraulic power units, controls, and accessories must be purchased as new
$62,600 Remanufactured ($82,180 new)
Mold Coatings for Release and Protection
By John Hall
Click here to View Article.
Download PDF
Merry Christmas and Happy New Year
CMH will be closed in observance of the holidays from Saturday, December 23rd through Monday, January 1st, 2024.
We will reopen on Tuesday, January 2nd, 2024.
Maximize Savings with Remanufactured Machines
The end of the year is the perfect time to consider upgrading equipment with remanufactured 3HS Tilt Pour Machines, available at a fraction of the cost of a new unit.
3HS Tilt Pour Machines (6 in stock)
All wear parts are new!
This low-maintenance, rugged, and dependable Gravity Die Casting Machine stands out with:
- 58,900 lbs. clamping pressure and 4,000 lbs. max mold weight
- Max mold size of 36 x 38 in.
- Twin cushioned tilt cylinders for smooth operation
- Twin ram cylinders for safety, balance, and extra holding pressure
- Hydraulic Power units in manual, automatic, or with programmable controllers
$62,600 Remanufactured ($78,267 new)
End-of-Year Tax Benefits Act Now, Save More: Purchasing before the end of the year offers significant tax advantages for your business, making it a smarter and more cost-effective investment.
These high-quality machines will only stay in stock for a short time. Contact us at [email protected] for orders or more information.
Learn More
Recognized for their advanced tilt pouring capabilities, these machines minimize turbulence, ensuring consistent molten metal flow into the die cavity. The result?
- Faster cycle times
- Efficient metal usage
- Enhanced aluminum casting quality
With aluminum castings presenting superior hardness, pressure characteristics, and a tight dendrite structure, we offer an edge over other casting methods. Our process facilitates easy integrations, such as sand cores or cast-in ferrous inserts. Having been at the forefront of permanent mold casting technology since 1959, our machines are an amalgamation of decades of experience and cutting-edge technology, driving unparalleled profits and production for businesses.
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Improve Productivity & Solidification with Water Cooled Dies
Die Cooling System from CMH
- Better Control of Water Cooled Dies
- Reduce Corrosion, Sealing & Hard Water Problems
100 Gallon Stainless Steel Tank
PLC Timer Control stores up to 16 Recipes
Dayton High Booster Pump: 2HP, 3-phase, 208-230/460 voltage, 8.6-8.9/4.5 AMPS
Reverse Osmosis System RO 4-stage 50 gallons water make up per day
AO-15 Heat Exchanger
8-1/4 120v Solenoid Valves with Flow Controls and Flow Meters
Learn More
Eco-Conscious Pressure-Assisted Casting Machine
By John Hall
Click here to View Article.
Download PDF
Factory Rebuilt Machines In Stock
3HS Tilt Pour Machines (6 in stock)
$62,600 Remanufactured ($78,267 new)
ALL WEAR PARTS ARE NEW!
This low-maintenance, rugged, and dependable Gravity Die Casting Machine stands out with:
- 58,900 lbs. clamping pressure and 4,000 lbs. max mold weight
- Max. mold size of 36 x 38 in.
- Twin cushioned tilt cylinders for smooth operation
- Twin ram cylinders for safety, balance, and extra holding pressure
- Hydraulic power units in manual, automatic, or with programmable controllers
See it in Action
CMH MFG Summer Shutdown
CMH Will Be Closed July 3rd Through July 7th For Our Annual Summer Shutdown. We Will Reopen Monday, July 10th.
If you have a production-related emergency during that time, please call 806.744.8003 or email [email protected]
Experience the New Green Caster Eco at AFS Metalcasting Congress
April 25-27, 2023
Cleveland, OH
Introducing a revolutionary eco-conscious line of pressure-assisted casting machines featuring oil-free, low-energy, and low noise operation. Preview the Green Caster Eco in detailed Virtual Reality.
How to Design Molds for Permanent Mold Castings
By John Hall
Click here to View Article.
Download PDF
ASTM Tensile Test Bar Mold – from CMH Manufacturing
Test Bar Mold
- Complies with ASTM B108-02
- CNC machined from class 30 gray iron
- Optional digital temperature read-out available
- Portable
- Weight 150 lb (68 kg)
MORE INFO
Spectrographic Coupon Mold
- CNC machined from A36 steel
- Heat dissipating handle
- Homogeneous element distribution within the sample
- Depressed center to aid lathe machining
- Easy sample removal
- Portable
- Weight 7 lb (3 kg)
MORE INFO
Pouring Cups
Pouring cups are made from 30 class gray iron. The pouring angle is 45°, so that the mold filling is complete at 45° of machine tilt. Whether used with programmable tilt or standard tilt, these cups produce quality permanent mold castings.
MORE INFO
Vac-U-Check
Hydrogen is our friend or foe. Depending on the type of casting you produce, hydrogen absorption by molten aluminum can be helpful or harmful.
With the HALL Vac-U-Check you are assured a quick, simple, economical, and accurate method of monitoring the hydrogen level in your melt.
A vacuum solidified sample exaggerates the hole size, making the analysis of gas in the sample easy to determine by visual methods or by using the specific gravity formula.
MORE INFO
Tilt Pour Permanent Mold Casting Guide
Automated hydraulic, electronic and electric operations of all phases of the casting process have dramatically increased production. In the latest edition of Simple Solutions That Work, CMH Manufacturing Co. provides a guide to Tilt Pour Permanent Mold Casting. In this article we discuss the advantages and disadvantages to tilt pour permanent molds. Understand aluminum characteristics and typical casting application
- Aluminum alloy characteristics
- Tilt Pour Process
- Advantages and Disadvantages
Click here to Read the Guide.
CMH Holiday Shut Down!
CMH will be closed in observance of the holidays from Thursday, December 22nd through Friday, December 30th. We will reopen on Monday, January 2nd, 2023.
If you have a production-related emergency during that time, please call 806-744-8003 or email [email protected]
Tilt Pour Permanent Mold Casting Guide
By John Hall
Click here to View Article.
Download PDF
Visit CMH at Cast Expo 2022
April 23-26, 2022
Columbus, Ohio, USA
Booth #941
Learn More
Advance your foundry floor into the age of IoT with HALL
Introducing the Hall 6R and Hall smart control
CMH HALL is a leading producer of permanent mold equipment designed for better connectivity between equipment and systems.
We can also help minimize the risks associated with digitization
- Secure Remote Access – to prevent cyber attacks
- Prescriptive Maintenance – to predict operating condition
- Analyze Data from your handheld device – to virtually troubleshoo
John Hall has authored several important articles on IoT, Industrial 4.0 and Cyber Securit
Industry 4.0 and Foundry Cyber Security
By John Hall
Click here for more information.
Download PDF
CMH MFG Holiday Shutdown!
MH will be closed in observance of the holidays from Friday, December 24th through Friday, December 31st. We will reopen on Monday, January 3rd, 2022.
If you have a production-related emergency during that time, please call 806.744.8003 or email [email protected]
Merry Christmas and Happy New Year
Meet the Hall Family of Robot Friendly Machines
2H Tilt-Pour, 3R Tilt-Pour, 6R Tilt-Pour
SEE THEM IN ACTION! Click here
More Info: Click here
Defect Prevention in Permanent Mold casting Through Process Control
By John Hall
Click here for more information.
Download PDF
Principles Of Gravity Die Casting (GDC) Using Reverse Tilt
By John Hall
Click here for more information.
Download PDF
The Industrial Internet Of Things
& Industry 4.0 in Gravity Die Casting
By John Hall
Click here for more information.
Download PDF
HYDRAULIC SAFETY
in Permanent Mold Casting Machines
By John Hall
Click here for more information.
CMH Announces New Robotic Workcell Animations
Defect Prevention in Permanent Mold Casting Through Process Control
By John Hall
Click here for more information.
Effective Die Coating for Maximum Value
In gravity diecasting, coatings can be used to present die wear and control metal solidification rate and direction
By John Hall
Click here.
New and Remanufactured Equipment List
Click here.
Artikel:
Mitwirkende bei der Herstellung eines Hochgeschwindigkeitsdruckers mit Hilfe eines angepassten Gußbauteils. Modern Casting März 2007
Modern Casting, March 2007
Klicken Sie hier.
Ankündigungen
Jesse Hernandez betreibt und verwaltet unsere Maschinenwerkstatt bei CMH Manufacturing. Er begann sein Arbeitsverhältnis bei uns am 21 Juli 1983 an und ist unser erfahenster Mitarbeiter. Als er bei CMH anfing gab es lediglich eine Drehbank und einen Mitarbeiter in unserer Werkstatt. Alle Druckplatten wurden mit einer Bohrmaschine bearbeitet und er konnte nur zwei proTag produzieren. Durch technologischen Fortschritt konnte eine Druckplatte in 90 Minuten produziert werden. Vier Männer sind nun Teil unseres Teams in der Maschinenwerkstatt und sie bedienen Drehbänke, Vertikal- und Horizontalfräsen und CNC Horizontal-Bohrwerk sowie CNC Drehfräszentrum mit Werkzeuganschluss. Die Maschinenwerkstatt setzt auf Präzisionswerkzeuge mit einer Genauigkeit bis auf den Tausenstel Miliemter. Jesse und seine Frau Anna sind seit 38 Jahren verheiratet. Sie haben drei Söhne und drei Enkel.
Absatzmöglichkeiten
CMH Manufacturing, Produzent der Hall Gießmaschinen-Line sucht aktiv nach Verkaufsvertretung für eine Expansion nach Europa. CMH MFG produziert Kippgießmaschinen für den Aluminium- Schwerkraftguß und bietet komplette Baureihen von Gießmaschinen, für das Kippgußverfahren an. Um sich zu bewerben schicken Sie bitt eine Email an: [email protected] order rufen Sie an unter: 1 - 806 - 744 - 8003.
Weißbücher
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Schauen Sie hier regelmäßig für Neugigkeiten und Ankündigungen von CHM Manufacturing.
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